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Duplex 2205 Spiral Wound Gasket

Duplex 2205 Spiral Wound Gasket

Duplex 2205 spiral wound gasket from Kaxite Sealing is produced from 2205 V-shape steel tape and soft filler such as graphite or PTFE. UNS S32205 / S31803, also called 2205 Duplex, is a 22% chromium, 3% molybdenum, 5–6% nickel nitrogen-alloyed duplex stainless steel with high general, localized and stress corrosion resistance, high strength and excellent impact toughness. Duplex 2205 has good corrosion resistance superior to 316L or 317L austenitic stainless steel spiral wound gaskets in almost all corrosive media, higher corrosion and erosion fatigue properties, lower thermal expansion and higher thermal conductivity than austenitic grades. The yield strength of Duplex 2205 is about twice that of austenitic stainless steels, which allows a designer to save weight and makes the alloy more cost competitive than 316L or 317L. Typical chemical composition: Cr 21–23%, Ni 4.5–6.5%, Mo 2.5–3.5%, N 0.08–0.20%, C ≤0.03%, Mn ≤2%, Si ≤1%, P ≤0.035%, S ≤0.015%. Typical mechanical properties: ultimate tensile strength 805 MPa, yield strength 550 MPa, elongation 28%, density 8 g/cm³. Applications include pressure vessels, tanks, piping, heat exchangers in chemical processing, pulp and paper digesters, bleaching equipment, stock-handling systems and food processing equipment. Custom sizes, OEM marking, private-label packaging and bulk quotations available. MOQ 10 pcs, lead time 7–30 days. Send your flange specification for a firm quotation.
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UNS S32205 / S31803 · 22% Cr · 3% Mo · N-Alloyed

Duplex 2205 Spiral Wound Gasket Manufacturer — Custom Bulk Supplier, Wholesale Factory Price, MOQ 10 Pcs

Buy Duplex 2205 spiral wound gaskets direct from Ningbo Kaxite Sealing Materials Co., Ltd., a China-based manufacturer and exporter. UNS S32205 / S31803, also known as 2205 Duplex, is a 22% chromium, 3% molybdenum, nitrogen-alloyed duplex stainless steel with high general, localized and stress corrosion resistance plus high strength and excellent impact toughness. Duplex 2205 offers corrosion resistance superior to 316L and 317L austenitic stainless steel in almost all corrosive media, and its yield strength is about twice that of austenitic grades.

UNS Number S32205 / S31803
Chromium 21–23%
Molybdenum 2.5–3.5%
Yield Strength 550 MPa
MOQ 10 Pcs
Standard ASME B16.20

Duplex 2205 Spiral Wound Gasket Bulk Supplier — Request a Quote, Custom Manufacturer, Wholesale Factory Pricing

This page is written for procurement engineers, MRO buyers, chemical and petrochemical project sourcing teams and EPC contractors who need a reliable Duplex 2205 spiral wound gasket manufacturer. Whether you are comparing quotes, verifying material certificates or scheduling a bulk delivery for a chemical processing, pulp and paper or offshore project, the sections below cover the technical facts and commercial terms you need to place a firm order.

2× Yield vs austenitic

Yield strength about twice that of austenitic stainless steels, allowing weight saving and more cost-competitive design than 316L or 317L.

22% Chromium

High chromium plus molybdenum and nitrogen provides excellent pitting and crevice corrosion resistance in oxidizing and acidic solutions.

3% Molybdenum

Molybdenum and nitrogen work with chromium to deliver superior localized corrosion resistance compared with 316L and 317L.

0.18% Nitrogen

Nitrogen alloying strengthens the duplex structure and raises pitting resistance without sacrificing toughness.

What Is a Duplex 2205 Spiral Wound Gasket?

Duplex 2205 spiral wound gasket is produced from 2205 V-shape steel tape and soft filler such as graphite and PTFE. It has good corrosion resistance superior to 316L or 317L austenitic stainless steel spiral wound gaskets in almost all corrosive media. It also has high corrosion and erosion fatigue properties as well as lower thermal expansion and higher thermal conductivity than austenitic grades.

Alloy 2205 duplex stainless steel is a 22% chromium, 3% molybdenum, 5–6% nickel nitrogen-alloyed duplex stainless steel plate with high general, localized and stress corrosion resistance properties in addition to high strength and excellent impact toughness. The yield strength of Duplex 2205 is about twice that of austenitic stainless steels. This allows a designer to save weight and makes the alloy more cost competitive when compared to 316L or 317L.

Duplex 2205 spiral wound gasket structure with UNS S32205 V-shape winding and graphite or PTFE filler
Duplex 2205 spiral wound gasket structure: UNS S32205 V-shape winding + graphite or PTFE filler.

Corrosion Resistance of Duplex 2205

Because of its high chromium (22%), molybdenum (3%), and nitrogen (0.18%) contents, the corrosion resistance properties of 2205 duplex stainless steel plate are superior to that of 316L or 317L in most environments. The chromium, molybdenum, and nitrogen in 2205 duplex stainless steel plate also provide excellent resistance to pitting and crevice corrosion even in very oxidizing and acidic solutions.

Duplex 2205
Superior
SS 317L
Good
SS 316L
Moderate
SS 304
Baseline

Bar length is a qualitative comparison of pitting and crevice corrosion resistance in chloride-bearing and oxidizing acidic environments. For a specific medium, send the chloride concentration, temperature and pH so we can confirm the correct winding and filler combination.

Chemical Analysis and Mechanical Properties of Duplex 2205

Chemical Analysis (%)

Element Cr Ni Mo N C Mn Si P S
Value 21–23 4.5–6.5 2.5–3.5 0.08–0.20 ≤0.03 ≤2 ≤1 ≤0.035 ≤0.015

Mechanical Properties

Ultimate Tensile Strength 805MPa
Yield Strength 550MPa
Elongation 28%
Density 8g/cm³

For a specific heat analysis, request the material certificate with your order. Composition and mechanical values will be confirmed against the mill certificate before shipment.

Applications of Duplex 2205 Spiral Wound Gasket

Duplex 2205 spiral wound gasket is used in pressure vessels, tanks, piping, and heat exchangers in the chemical processing industry, pulp and paper industry digesters, bleaching equipment, and stock-handling systems, food processing equipment.

Process Industry

  • Pressure vessels and tanks
  • Piping and heat exchangers
  • Chemical processing flanges
  • Pulp and paper digesters

Marine and Process Support

  • Bleaching equipment
  • Stock-handling systems
  • Food processing equipment
  • Seawater and chloride-bearing service
Duplex 2205 spiral wound gaskets installed on pressure vessels, heat exchangers and chemical processing flanged joints
Duplex 2205 spiral wound gaskets for chemical processing, pulp and paper and food processing service.

Duplex 2205 vs 316L vs 317L — Which Winding Material Should You Specify?

The choice of winding material is driven by the process medium, chloride concentration, temperature, pressure and design life. Use the comparison below as a starting point, then send the exact medium and operating conditions for a firm recommendation.

Property Duplex 2205 / UNS S32205 SS 317L SS 316L
Microstructure Ferritic-austenitic duplex Austenitic Austenitic
Yield strength 550 MPa ~205 MPa ~205 MPa
Pitting and crevice corrosion Superior Good Moderate
Chloride SCC resistance High Limited Limited
Thermal expansion Lower than austenitic Higher Higher
Thermal conductivity Higher than austenitic Lower Lower
Typical service Chemical, pulp and paper, food processing, seawater, chloride service Chemical, moderate chloride General chemical, non-chloride
Selection note: If your flange joint sees chlorides, oxidizing acids or requires higher yield strength for weight-saving design, Duplex 2205 is normally specified instead of 316L or 317L. If the service is non-chloride and non-oxidizing, standard austenitic grades remain a lower-cost option. Send the medium and operating temperature for a firm recommendation.

Filler Options for Duplex 2205 Spiral Wound Gaskets

The winding alloy is only one half of the gasket. The filler must also be compatible with the process medium and operating temperature. For Duplex 2205 the standard fillers are graphite and PTFE, with other options quoted on request.

GRAPHITE

Flexible Graphite Filler

High-temperature sealing performance for steam, hydrocarbon and refinery service. Preferred when the operating temperature is above the PTFE service envelope and the medium is compatible with graphite.

PTFE

Soft PTFE Filler

Excellent chemical resistance against most acids, alkalis, organic acids, inorganic acids and solvents. Preferred for chemical, pickling, acid and low-temperature service when the gasket is paired with a duplex winding.

If your service is high-temperature, oxidizing or chloride-bearing, send the H₂S partial pressure, chloride concentration, operating temperature and pressure so we can confirm the correct filler and winding combination.

Five Items We Need to Quote a Duplex 2205 Spiral Wound Gasket

Send the following five items with your enquiry. If you already have a flange drawing or an existing gasket sample, attach it and we will match it directly. Our sales engineers reply with a firm unit price, lead time and available samples.

01

Nominal Pipe Size or Gasket Dimensions

NPS, DN or specific inner and outer diameters for non-standard joints.

02

Pressure Rating and Flange Standard

Class 150, 300, 600, 900, 1500, 2500 or PN10 to PN250, plus the flange standard such as ASME B16.5 or EN 1092.

03

Filler Material

Graphite or PTFE as standard; other fillers quoted on request depending on the medium and temperature.

04

Inner and Outer Ring Material

Carbon steel painted as standard; SS 304, SS 316 or Duplex 2205 available for corrosive environments. Specify private-label or OEM marking if required.

05

Quantity and Destination Port

Order quantity and destination port so we can quote FOB, CIF or freight-inclusive pricing. MOQ 10 pieces.

Commercial terms: MOQ 10 pieces. Lead time 7–30 days depending on size, filler and quantity. Payment terms are confirmed in the quotation. Shipping method: FOB, CIF or freight-inclusive quotation on request. Warranty and return policy are confirmed in the quotation. Certifications are confirmed in the quotation. Send your specification for a firm quotation and confirmed delivery date.

FAQ for Buyers Sourcing Duplex 2205 Spiral Wound Gaskets

What is a Duplex 2205 spiral wound gasket?
A Duplex 2205 spiral wound gasket is produced from 2205 V-shape steel tape and soft filler such as graphite or PTFE. UNS S32205 / S31803, also known as 2205 Duplex, is a 22% chromium, 3% molybdenum, 5–6% nickel nitrogen-alloyed duplex stainless steel. The duplex ferritic-austenitic microstructure delivers high general, localized and stress corrosion resistance, high strength and excellent impact toughness.
Is Duplex 2205 better than 316L or 317L for corrosive service?
Yes. Duplex 2205 has good corrosion resistance superior to 316L or 317L austenitic stainless steel in almost all corrosive media. Its chromium, molybdenum and nitrogen contents provide excellent resistance to pitting and crevice corrosion even in very oxidizing and acidic solutions. The yield strength of Duplex 2205 is about twice that of austenitic stainless steels, which allows a designer to save weight and makes the alloy more cost competitive when compared to 316L or 317L.
What is the difference between UNS S32205 and UNS S31803?
UNS S31803 is the original 2205 duplex stainless steel specification. UNS S32205 is a later, tighter composition range of the same grade with controlled nitrogen, chromium, molybdenum and nickel content. Both are commonly referred to as 2205 Duplex. Send the required UNS number with your enquiry so we can confirm the correct winding material for your project.
Is Duplex 2205 resistant to chloride stress corrosion cracking?
Duplex 2205 offers high resistance to chloride stress corrosion cracking, higher than 316L or 317L austenitic grades. This makes it suitable for chemical processing, pulp and paper and chloride-bearing service. Send the chloride concentration, temperature and pH so we can confirm the correct winding and filler combination.
What filler materials are available for Duplex 2205 spiral wound gaskets?
Graphite and PTFE are the standard fillers for Duplex 2205 spiral wound gaskets. Graphite is preferred for high-temperature steam, hydrocarbon and refinery service. PTFE is preferred for chemical, pickling, acid and low-temperature service. Other fillers are quoted on request depending on the process medium and temperature.
What is the MOQ and lead time for a Duplex 2205 gasket order?
MOQ is 10 pieces. Typical lead time is 7–30 days depending on size, filler and order quantity. Custom sizes, OEM marking and private-label packaging are available. Send your flange specification for a firm quotation and confirmed delivery date.
Can you custom manufacture Duplex 2205 spiral wound gaskets?
Yes. Kaxite Sealing manufactures custom Duplex 2205 spiral wound gaskets in non-standard sizes, ASME B16.20 constructions and various inner and outer ring materials. OEM marking and private-label packaging are available for B2B buyers. Send the drawing or sample for matching.

Request a Bulk Quotation for Duplex 2205 Spiral Wound Gaskets

Send your flange standard, nominal pipe size, pressure class, filler, inner and outer ring material and quantity. Our sales engineers reply with a firm unit price, lead time and available samples. For urgent chemical, pulp and paper or offshore requirements, contact us by phone or WhatsApp.

Send Inquiry
Contact Info
Kaxite sealing has been in business for many years, providing our customers with exceptional service, quality products, and fast delivery times. Our team has a combined many years experience in the industry and we work hard to ensure our customers are completely satisfied with their orders. Please feel free to contact us at any time if you have any questions or would like to submit a quote. We welcome the opportunity to build relationships with new customers and exceed their expectations.
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